专利摘要:
the present invention relates to an apparatus that includes a body, a drive shaft assembly, a hinge section and an end actuator, a hinge connector and a hinge drive assembly. the drive shaft assembly extends distally from the body. the end actuator is connected to the pivot section, so that the end actuator is configured to deflect in relation to the longitudinal geometric axis defined by the drive shaft assembly; the articulation connector is configured to move in relation to the drive shaft assembly to deflect the end actuator from the longitudinal geometric axis. the hinge drive assembly is configured to translate the hinge connector with respect to the drive shaft assembly. the hinge drive assembly includes a swivel housing and a first drive screw assembly. the first set of drive screws includes a first half and a second half. the first set of drive screw is slidably coupled with the set of drive shaft and is configured to move in response to the rotation of the swivel housing.
公开号:BR112019022464A2
申请号:R112019022464-5
申请日:2018-04-16
公开日:2020-05-12
发明作者:C. Worrell Barry;S. Strobl Geoffrey;M. Rupp Kipp
申请人:Ethicon Llc;
IPC主号:
专利说明:

Descriptive Report of the Invention Patent for DRIVING SCREW FOR JOINT CONTROL IN THE SURGICAL INSTRUMENT.
BACKGROUND OF THE INVENTION
[001] Various surgical instruments include a tissue cutting element and one or more elements that transmit RF radio frequency energy to the tissue (for example, to coagulate or seal the tissue). An example of such an electrosurgical instrument is the ENSEAL® tissue sealing device from Ethicon Endo-Surgery, Inc., Cincinnati, Ohio. Examples of such devices and related concepts are disclosed in US Patent No. 6,500,176, entitled Electrosurgical Systems and Techniques for Sealing Tissue, issued December 31, 2002, the disclosure of which is incorporated by reference in the present invention; US Patent No. 7,112,201, entitled Electrosurgical Instrument and Method of Use, issued on September 26, 2006, the disclosure of which is hereby incorporated by reference; US Patent No. 7,125,409, entitled Electrosurgical Working End for Controlled Energy Delivery, issued October 24, 2006, the disclosure of which is hereby incorporated by reference; US Patent No. 7,169,146, entitled Electrosurgical Probe and Method of Use, issued January 30, 2007, the disclosure of which is hereby incorporated by reference; US Patent No. 7,186,253, entitled Electrosurgical Jaw Structure for Controlled Energy Delivery, issued on March 6, 2007, the disclosure of which is incorporated herein by reference; US Patent No. 7,189,233, entitled Electrosurgical Instrument, issued March 13, 2007, the disclosure of which is hereby incorporated by reference; US Patent No. 7,220,951, entitled Surgical Sealing Surfaces and Methods of Use, issued May 22, 2007, the disclosure of which is hereby incorporated by reference; in US patent No. 7,309,849,
Petition 870190108693, of 10/25/2019, p. 10/127
2/54 entitled Polymer Compositions Exhibiting a PTC Property and Methods of Fabrication, granted on December 18, 2007, the disclosure of which is hereby incorporated by reference; US Patent No. 7,311,709, entitled Electrosurgical Instrument and Method of Use, issued December 25, 2007, the disclosure of which is hereby incorporated by reference; US Patent No. 7,354,440, entitled Electrosurgical Instrument and Method of Use, issued April 8, 2008, the disclosure of which is incorporated herein by reference; US Patent No. 7,381,209, entitled Electrosurgical Instrument, issued June 3, 2008, the disclosure of which is hereby incorporated by reference.
[002] Additional examples of electrosurgical cutting instruments and related concepts are revealed in the pub. U.S. No. 2011/0087218, entitled Surgical Instrument Comprising First and Second Drive Systems Actuatable by a Common Trigger Mechanism, published April 14, 2011, the disclosure of which is hereby incorporated by reference; US publication No. 2012/00837 83, entitled Surgical Instrument with Jaw Member, published on April 5, 2012, the disclosure of which is hereby incorporated by reference; US publication No. 2012/0116379, entitled Motor Driven Electrosurgical Device with Mechanical and Electrical Feedback, published on May 10, 2012, the disclosure of which is hereby incorporated by reference, publication No. 2012/00782 43, entitled Control Features for Articulating Surgical Device, published on March 29, 2012, the disclosure of which is hereby incorporated by reference; US publication No. 2012/0078247, entitled Control Features for Articulating Surgical Device, published March 29, 2012, the disclosure of which is hereby incorporated by reference; US publication No. 2013/0030428, entitled Surgical Instrument with Multi-Phase Trigger Bias, published on January 31, 2013, the disclosure of which is
Petition 870190108693, of 10/25/2019, p. 10/13
3/54 hereby incorporated by reference; and in US publication No. 2013/0023868, entitled Surgical Instrument with Contained Dual Helix Actuator Assembly, published on January 31, 2013, the description of which is incorporated herein by reference.
[003] Still other examples of electrosurgical cutting instruments and related concepts are disclosed in US Patent No. 9,526,565, entitled Electrosurgical Devices, issued December 27, 2016, the disclosure of which is incorporated by reference in the present invention; US Patent No. 9,492,224, entitled Multi-Function Bi-Polar Forceps, issued on November 15, 2016, the disclosure of which is incorporated herein by reference; and in US publication No. 2016/0100882, entitled Methods and Devices for Articulating Laparoscopic Energy Device, published on April 14, 2016, the disclosure of which is incorporated by reference into the present invention.
[004] Although a variety of surgical instruments have been developed and used, it is believed that no one before the inventors has developed or used the invention described in the attached claims.
BRIEF DESCRIPTION OF THE DRAWINGS
[005] Although the specification concludes with claims that specifically indicate and distinctly claim this technology, it is believed that this technology will be better understood from the following description of certain examples, taken in conjunction with the accompanying drawings, in which figures equal reference points identify equal elements, and in which:
[006] Figure 1 represents a perspective view of an exemplary electrosurgical instrument;
[007] Figure 2 represents a perspective view of an exemplary articulation set and an end actuator
Petition 870190108693, of 10/25/2019, p. 10/147
4/54 of the surgical instrument in Figure 1;
[008] Figure 3 represents an exploded view of the articulation assembly and the end actuator of Figure 2;
[009] Figure 4 represents a rear view of the cross section of a set of drive axes for the electrosurgical instrument of Figure 1, taken along line 4-4 of Figure 1;
[0010] Figure 5 represents a rear view of the cross section of the articulation assembly of Figure 2, taken along line 5-5 of Figure 2;
[0011] Figure 6 represents a rear view of the cross section of the end actuator of Figure 2, taken along line 6-6 of Figure 2;
[0012] Figure 7A represents a side elevation view of a handle assembly for the electrosurgical instrument of Figure 1, where the end actuator is in an open and non-triggered state, where a portion of the handle assembly is omitted for the purpose of clarity;
[0013] Figure 7B represents a side elevation view of the handle assembly of Figure 7A, where the end actuator is in a closed and non-triggered state, where a portion of the handle assembly is omitted for the sake of clarity;
[0014] Figure 7C represents a side elevation view of a handle assembly of Figure 7A, where the end actuator is in a closed and fired state, where a portion of the handle assembly is omitted for the sake of clarity;
[0015] Figure 8A represents a side view of the cross section of the end actuator of Figure 2, where the end actuator is in the open and non-triggered state, taken along line 8-8 of Figure 6;
[0016] Figure 8B represents a side view of the section
Petition 870190108693, of 10/25/2019, p. 10/157
5/54 transverse of the end actuator of Figure 2, where the end actuator is in the closed and non-triggered state, taken along line 8-8 of Figure 6;
[0017] Figure 8C represents a side view in cross section of the end actuator of Figure 2, where the end actuator is in the closed and triggered state, taken along line 8-8 of Figure 6;
[0018] Figure 9A represents a side elevation view of the handle assembly of Figure 7A, where the hinge assembly of Figure 2 is in a non-articulated configuration, where the selected portions of the handle assembly are omitted for the sake of clarity;
[0019] Figure 9B represents a side elevation view of the handle assembly of Figure 7A, where the hinge assembly of Figure 2 is in a first articulated configuration, where the selected portions of the handle assembly are omitted for the sake of clarity;
[0020] Figure 9C represents a side elevation view of a handle assembly of Figure 7A, where the hinge assembly of Figure 2 is in a second hinged configuration, where selected portions of the handle assembly are omitted for the sake of clarity. ;
[0021] Figure 10A represents a top plan view of the end actuator and the articulation assembly of Figure 2, where the articulation assembly is in the non-articulated configuration;
[0022] Figure 10B represents a top plan view of the end actuator and the articulation assembly of Figure 2, where the articulation assembly is in the first articulated configuration;
[0023] Figure 10C represents a top plan view of the end actuator and the articulation assembly of Figure 2, where
Petition 870190108693, of 10/25/2019, p. 10/167
6/54 the articulation set is in the second articulated configuration;
[0024] Figure 11 represents another perspective view of the handle set of Figure 7A, with selected portions omitted for the sake of clarity;
[0025] Figure 12 represents a perspective view of a drive shaft assembly of Figure 4, the pivot assembly of Figure 2 and the end actuator of Figure 2;
[0026] Figure 13 represents a perspective view of a proximal portion of the drive shaft assembly of Figure 4;
[0027] Figure 14 represents an exploded perspective view of an exemplary articulation drive of the drive shaft assembly of Figure 4;
[0028] Figure 15 represents a perspective view of a set of driving screw exemplifying the articulation drive of Figure 14;
[0029] Figure 16 represents an exploded perspective view of the drive screw assembly of Figure 15;
[0030] Figure 17 represents another exploded perspective view of the drive screw assembly of Figure 15;
[0031] Figure 18 represents a perspective view in cross-section of the drive screw assembly of Figure 15, taken along line 18-18 of Figure 15;
[0032] Figure 19 represents a perspective view in cross section of the drive screw assembly of Figure 15, taken along line 19-19 of Figure 15;
[0033] Figure 20 represents a perspective view of the proximal portion of the drive shaft assembly of Figure 4;
[0034] Figure 21 represents another perspective view of the proximal portion of the drive shaft assembly of Figure 4;
[0035] Figure 22 represents a perspective view of the section
Petition 870190108693, of 10/25/2019, p. 10/177
7/54 transverse to the proximal portion of the drive shaft assembly of Figure 4, taken along line 22-22 of Figure 20;
[0036] Figure 23A represents a perspective view of a pair of exemplifying coupling members of the drive screw assembly of Figure 15 aligned to be fixed to the respective articulation connectors;
[0037] Figure 23B represents a perspective view of the coupling member pair of Figure 23A attached to the respective hinge connectors of Figure 23A;
[0038] Figure 23C shows a pair of sets of drive screws of Figure 15 aligned to be attached to the respective coupling members of Figure 23A and the drive shaft assembly of Figure 4;
[0039] Figure 23D shows a pair of sets of drive screws of Figure 15 attached to the respective coupling members of Figure 23A and the drive shaft assembly of Figure 4; and
[0040] Figure 24 represents a rear cross-sectional view of the drive screw assembly of Figure 15 and the coupling member of Figure 23A attached to the drive shaft assembly of Figure 4.
[0041] The drawings are not intended to be limiting in any way and it is contemplated that various modalities of technology can be executed in a variety of other ways, including those not necessarily represented in the drawings. The attached drawings that are part of the specification describe several aspects of the present technology and, together with the description, explain the principles of the technology; it is understood, however, that this technology is not limited to the provisions shown.
Petition 870190108693, of 10/25/2019, p. 10/187
8/54
DETAILED DESCRIPTION
[0042] The following description of certain examples of the technology should not be used to limit its scope. Other examples, resources, aspects, modalities and advantages of the technology will become evident to those versed in the technique from the following description, which is given by way of illustration, one of the best ways contemplated to execute the technology. As will be understood, the technology described here is capable of other different and obvious aspects, all without disregarding the technology. Consequently, drawings and descriptions should be considered as illustrative and not restrictive in nature.
[0043] It is further understood that any one or more of the teachings, expressions, modalities, examples etc. described here can be combined with any one or more of the other teachings, expressions, modalities, examples etc. that are described in the present invention. The teachings, expressions, modalities, examples etc. described below should not be seen in isolation from each other. Various suitable ways in which the teachings of the present invention can be combined will become readily apparent to those skilled in the art in view of the teachings of the present invention. These modifications and variations are intended to be included in the scope of the appended claims.
[0044] For clarity of description, the terms proximal and distal are defined here in relation to a surgeon or other operator who holds a surgical instrument that has a distal surgical end actuator. The term proximal refers to the position of an element closer to the surgeon or another operator, and the distal term refers to the position of an element closer to the surgical end actuator of the surgical instrument and further away from the
Petition 870190108693, of 10/25/2019, p. 10/197
9/54 surgeon and the other operator.
I. Exemplifying electrosurgical instrument
[0045] Figures 1-10 show an exemplary electrosurgical instrument 100. As can be seen in Figure 1, the electrosurgical instrument 100 includes a handle assembly 120, a drive shaft assembly 140, a joint assembly 110 and a end actuator 180. As will be described in more detail below, the end actuator 180 of the electrosurgical instrument 100 works to grab, cut and seal or weld tissue, for example, a blood vessel, etc. In this example, the end actuator 180 is configured to seal or weld the fabric by applying bipolar radiofrequency (RF) energy to the fabric. However, it should be understood that the electrosurgical instrument 100 can be configured to seal or weld the fabric in any other suitable manner that would be apparent to one skilled in the art in view of the teachings of the present invention. For example, the electrosurgical instrument 100 can be configured to seal or weld fabric using an ultrasonic blade, clamps, etc. In the present example, the electrosurgical instrument 100 is electrically coupled to a power source (not shown) via a power cable 10.
[0046] The energy source can be configured to provide all or some of the electrical energy requirements for use of the electrosurgical instrument 100. Any other suitable energy source can be used, as would be evident to one skilled in the art in view of the teachings in the this document. As an example only, the power source may comprise GEN04 or GEN11, marketed by Ethicon Endo-Surgery, Inc., of Cincinnati, Ohio, USA. In addition, or alternatively, the power source can be built according to at least some of the teachings of the US patent publication
Petition 870190108693, of 10/25/2019, p. 10/20
10/54 n ° 2011/0087212, entitled Surgical Generator for Ultrasonic And Electrosurgical Devices, published on April 14, 2011, the disclosure of which is hereby incorporated by reference. Although in the present example, the electrosurgical instrument 100 is coupled to a power source via a power cable 10, the electrosurgical instrument 100 may contain an internal power source or a plurality of energy sources, such as a battery and / or supercapacitors , to supply electrical energy to the electrosurgical instrument 100. Of course, any suitable combination of energy sources can be used to power the electrosurgical instrument 100, as would be evident to those skilled in the art in view of the teachings of the present invention.
[0047] The handle assembly 120 is configured to be held by an operator with one hand, so that an operator can control and manipulate the electrosurgical instrument 100 with a single hand. The drive shaft assembly 140 extends distally from the handle assembly 120 and connects to the hinge assembly 110. The hinge assembly 110 is also connected to a proximal end of the end actuator 180. As will be described in more detail below, the handle assembly 120 components are configured to control the end actuator 180 so that an operator can hold, cut, and seal or weld the fabric. As will also be described in greater detail below, the hinge assembly 110 is configured to deflect the end actuator 180 from the longitudinal geometric axis defined by the drive shaft assembly 140.
[0048] The handle assembly 120 includes a body 122, a pistol grip 124, a jaw closing trigger 126, a knife trigger 128, an activation button 130, a joint control 132 and a button 134. According to will be described in more detail
Petition 870190108693, of 10/25/2019, p. 10/21
11/54 details below, the jaw closure trigger 126 can be pivoted in the direction of and in the opposite direction to the pistol grip 124 and / or body 122 to open and close the jaws 182, 184 of the end actuator 180 to hold the fabric. The knife trigger 128 can be pivoted in the direction of and in the opposite direction to the pistol grip 124 and / or body 122 to drive a knife member 360 within the limits of the jaws 182, 184 to cut the captured tissue between the claws 182, 184. The activation button 130 can be pressed to apply radiofrequency (RF) energy to the tissue through electrode surfaces 194, 196 of the jaws 182, 184, respectively.
[0049] The body 122 of the cable assembly 120 defines an opening 123 into which a portion of the hinge control 132 protrudes. The control 132 is pivotally arranged inside the body 122 so that an operator can rotate the hinge control portion 132 projecting from the opening 123 to rotate the hinge control portion 132 located within the body 122. As will be described in more detail below, the rotation of the hinge control 132 relative to the body 122 will trigger the deflection of the end actuator 180 from the longitudinal geometric axis defined by the drive shaft assembly 140.
[0050] The knob 134 is pivotally arranged on the distal end of the body 122 and configured to rotate the end actuator 180, the pivot assembly 110 and the drive shaft assembly 140 around the longitudinal geometric axis of the shaft assembly. drive 140 with respect to handle assembly 120. Although in the present example, end actuator 180, pivot assembly 110 and drive shaft assembly 140 are rotated by knob 134, knob 134 can be configured to rotate the actuator end piece 180 and pivot assembly 110 with respect to
Petition 870190108693, of 10/25/2019, p. 10/22
12/54 selected portions of drive shaft assembly 140. Knob 134 may include any features suitable for rotating end actuator 180, pivot assembly 110 and drive shaft assembly 140 as would be apparent to one skilled in the art in view of the teachings of the present invention.
[0051] As best seen in Figures 7A to 7C, the drive shaft assembly 140 includes the distal portion 142 extending distally from the drive shaft assembly 120, and a proximal portion 144 housed within the limits of the body 122 of the handle assembly 120. As seen in Figure 4, the distal portion 142 of the drive shaft assembly 140 includes an outer sheath 146 and a housing member 148 disposed within the outer sheath 146. The housing member 148 defines four longitudinal tracks 149 arranged around a central longitudinal route 147. Longitudinal routes 149 slidingly accommodate two stem portions 302 of two hinge connectors 300, a stem portion 332 of the jaw closure system connector 330 and a stem knife 364 of knife member 360; while the central longitudinal route 147 houses the electrical coupling 15. As will be described in more detail below, the hinge connectors 300 are configured to couple certain actuation portions of the handle assembly 120 to the end actuator 180. The hinge connectors 300 are configured to move in relation to the drive shaft assembly 140 to drive the end actuator joint 180 in relation to the longitudinal geometry axis defined by the drive shaft assembly 140. As will also be described in more detail below, the system connector jaw closure 330 is configured to couple an actuation portion of the handle assembly 120 to the end actuator 180. The jaw closure system connector
Petition 870190108693, of 10/25/2019, p. 10/23
13/54
330 is configured to move with respect to the drive shaft assembly 140 to open and close claws 182, 184 of end actuator 180. As will also be described in greater detail below, knife member 360 is configured to couple with a actuator portion of the handle assembly 120 to translate a distal cutting edge 362 within the limits of the end actuator 180.
[0052] As will be described in more detail below, the proximal portion 144 of the drive shaft assembly 140 extends within the handle assembly 120 and through certain actuation portions of the handle assembly 120 that are configured to drive the portions longitudinally of the driving rod 302, 332, 364. As will also be described in greater detail below, the rod portions 302, 332, 364 extend within the proximal portion 144 and mate with the corresponding actuation portions of the handle assembly 120. As best shown in Figures 9A to 9C, the proximal portion 144 defines slots 145 to allow the actuation of portions of the handle assembly 120 to couple with stem portions 302, 332, 364 so that the translation of the actuation portions of the assembly handle 120 in relation to the drive shaft assembly 140 longitudinally actuate the stem portions 302, 332, 364 in relation to the drive shaft assembly 140. The p stem sections 302, 332, 364 are coupled to certain actuation portions of the handle assembly 120 so that the stem portions 302, 332, 364 can rotate with the drive shaft assembly 140 relative to the actuation portions of the assembly handle 120; but also so that the stem portions 302, 332, 364 translate longitudinally with the actuation portions of the handle assembly 120 relative to the drive shaft assembly 140. In other words, an operator can use the button
Petition 870190108693, of 10/25/2019, p. 10/24
14/54
134 to rotate the drive shaft assembly 140 and the stem portions 302, 332, 364 with respect to the handle assembly 120; but the stem portions 302, 332, 364 can also act longitudinally with respect to the drive shaft assembly 140. [0053] Figures 2-3 show the end actuator 180, the pivot assembly 110 and a distal portion 142 of the drive shaft assembly 140. The hinge section 110 extends from a rigid proximal portion 112 to a distal portion 114. The rigid proximal portion 112 is attached to the outer sheath 146 of distal portion 142 of the drive shaft assembly 140. As best seen in Figure 6, the distal portion 114 of the hinge section 110 includes distal projections 115 inserted within the limits of the proximal body 183 of the lower jaw 182. A flexible member 116 extends from the distal end of the rigid proximal portion 112 towards distal portion 114. As seen in Figure 3, in the present example, two flexible members 116 are laterally coupled with each other so that both flexible members 116 extend to the along the same longitudinal geometric axis. However, any other combination or suitable set of flexible members 116 may be used, as would be evident to one skilled in the art in view of the teachings in this document.
[0054] The flexible members 116 include a plurality of guide members 118 which are configured to slide a portion of the strap 308 from the hinge connector 300. The flexible members 116 and the strap portions 308 are flexible enough to flex in with respect to the longitudinal geometry axis defined by the drive shaft assembly 140 as shown in Figures 10B-10C. As best seen in Figures 2 and 6, the distal coupling portion 310 of the hinge connector 300 is attached to the proximal body 183 of a lower jaw 182. As will be described in greater detail
Petition 870190108693, of 10/25/2019, p. 10/25
15/54 details below, the translation of the hinge connectors 300 will trigger the deflection of the end actuator 180 in relation to the longitudinal geometric axis defined by the drive shaft assembly 140.
[0055] As shown in Figure 5, the rigid proximal portion 112 of the hinge section 110 defines a pair of laterally displaced routes 111 and a central route 113. The laterally displaced routes 111 are dimensioned to accommodate the corresponding strap portions slidingly 308 of the hinge connector 300 and the electrical coupling 15; while the central route 113 is dimensioned to slide the corresponding portions of the knife member 360 and the strap portion 338 of the clamping connector 330. The central route 313 extends through the flexible member 316 and the proximal portion 314 to provide a route for the knife member 360 and the strap portion 338 of the jaw closure connector 330 of the drive shaft assembly 140 to the end actuator 180. Therefore, the knife member 360 and the strap portion 338 of the jaw closure connector 330 are both flexible enough to flex in relation to the longitudinal geometry axis defined by the drive shaft assembly 140 (as shown in Figures 10B-10C).
[0056] As can best be seen in Figures 2-3 and 8A-8C, the end actuator 180 includes the lower jaw 182 pivotally coupled with an upper jaw 184 via articulating couplings 198. The lower jaw 182 includes a body proximal 183 defining a slot 186, while the upper jaw 184 includes proximal arms 185 defining a slot 188. The lower jaw 182 also defines a central channel 190 which is configured to receive the proximal arms 185 of the upper jaw 184, the portions of the limb of knife 360, the strap portion 338 of the
Petition 870190108693, of 10/25/2019, p. 10/26
16/54 claw 330 and pin 350. Each of the slots 186,188 receives, in a sliding way, pin 350, which is attached to a distal coupling portion 340 of the claw closure system connector 330. As will be described in more detail details below, the claw closure system connector 330 is operable to move within the center channel 190 of the lower claw 182. The translation of the claw closure system connector 330 triggers pin 350. As will be described in more detail below, as pin 350 is located within both slots 186, 188 and slots 186, 188 are positioned at an angle to each other, pin 350 makes flesh contact against the proximal arms 185 to pivot upper claw 184 in direction and away from the lower jaw 182 around the pivot couplings 198. Therefore, the upper jaw 184 is configured to pivot towards and opposite the lower jaw 182 around the pivotable couplings 198 to grab the tec gone.
[0057] The term pivot does not necessarily require rotation about a fixed geometric axis, but it can include rotation about a geometric axis that moves in relation to the end actuator 180. Therefore, the geometric axis on which the upper jaw 184 it revolves around the lower jaw 182 can translate in relation to both the upper jaw 184 and the lower jaw 182. Any suitable translation of the pivot geometric axis can be used, as would be evident to one skilled in the art in view of the teachings in this document. [0058] The lower jaw 182 and the upper jaw 184 also define a knife path 192. The knife path 192 is configured to receive the knife member 360 so that the knife member 360 can be retracted ( as shown in Figures 8A-8B), and advanced (as shown in Figure 8C), to cut the tissue captured between jaws 182, 184. Each of the lower jaw 182 and the upper jaw 184 comprises a respective surface
Petition 870190108693, of 10/25/2019, p. 10/27
17/54 electrode 194, 196. The power source can supply RF energy to the surfaces of electrode 194, 196 through electrical coupling 15 which extends through the handle assembly 120, the drive shaft assembly 140, the assembly pivot 110 and electrically mates with one or both of the electrode surfaces 194, 196. The electrical coupling 15 can selectively activate electrode surfaces 194, 196 in response to an operator by pressing the activation button 130.
[0059] Figures 7A-8C show an exemplary use of instrument 100 for end actuator 180 to hold, cut and seal / weld the fabric. As described above, and as shown between Figures 7A-7B and 8A-8B, the jaw closure trigger 126 can be pivoted in the direction of and in the opposite direction to the pistol grip 124 and / or body 122 to open and close the jaws 182, 184 of the end actuator 180 for holding the tissue. In particular, the handle assembly 120 additionally includes a hook 158 which is slidably coupled along the proximal portion 144 of the drive shaft assembly 140. The hook 158 is coupled with the stem portion 332 of the jaw closure connector 330 so that the translation of the hook 158 with respect to the proximal portion 144 of the drive shaft assembly 140 translates the stem portion 332 of the jaw closure system connector 330 with respect to the drive shaft assembly 140. However, the stem portion 332 of the jaw closure system connector 330 is operable to rotate with the proximal portion 144 of the drive shaft assembly 140 relative to hook 158, so that an operator can turn knob 134 to rotate the actuator end 180 around the longitudinal geometric axis defined by the drive shaft assembly 140. In other words, the stem portion 332 can rotate with the
Petition 870190108693, of 10/25/2019, p. 10/28
18/54 drive shaft 140, regardless of hook 158; still, the stem portion 332 is fixed longitudinally with the hook 158. Any suitable coupling mechanism can be used, as would be apparent to one skilled in the art in view of the teachings in this document. For example, hook 158 may include an internal recess configured to allow rotation of a coupling member with respect to hook 158, while the internal recess of hook 158 may be in a contiguous position against the side walls of the coupling member to actuate, longitudinally, the stem portion 332.
[0060] As can best be seen in Figures 7A-7C, hook 158 is coupled to a body 150 of the claw closing trigger 126 through a link 154. Link 154 is coupled articulatively to hook 158 by means of a pin 156; while link 154 is also pivotally coupled with the body 150 of the claw closing trigger 126 via pin 152. Additionally, the claw closing trigger 126 is pivotally coupled with body 122 of the handle assembly 120 through pin 170. Therefore, as shown between Figures 7A7B, an operator can pull the claw closure trigger 126 towards the pistol grip 124, thereby rotating the clamp closing trigger 126 around the pin 170. Rotation of the claw closing trigger 126 leads to rotation of the link 154 around both pins 152, 156 which, in turn, drives the hook 158 in the proximal direction along the proximal portion 144 of the drive shaft assembly 140. As described above, the jaw closure system connector 330 extends within the drive shaft assembly 140, the pivot section 110 and the center channel 190 of the lower jaw 182. Additionally, the system connector clamping mechanism 330 is also attached to pin 350. Therefore, as can be
Petition 870190108693, of 10/25/2019, p. 10/29
19/54 seen between Figures 8A-8B, the proximal translation of the hook 158 leads to the proximal translation of the pin 350, which in turn makes the flesh contact against the slits 188 of the proximal arms 185 of the upper claw 184, thereby rotating the upper jaw 184 around the pivot couplings 198 towards the lower jaw 182, so that the jaws 182, 184 reach a closed configuration.
[0061] As best seen in Figures 7A-7B, the hook 158 is also coupled with a pressure spring 155. The pressure spring 155 is also coupled to a portion of the body 122, so that the pressure spring 155 presses hook 158 to the position shown in Figure 7A (associated with the open configuration of end actuator 180, as shown in Figure 8A). Therefore, if an operator releases the claw closure trigger 126, pressure spring 155 will move hook 158 to the position shown in Figure 7A, thereby opening claws 182, 184 of end actuator 180.
[0062] As described above, and as shown between Figures 7B-7C and 8B-8C, knife trigger 128 can be pivoted towards and in the opposite direction to body 122 and / or pistol grip 124 to actuate the limb. knife 360 within knife route 192 of claws 182, 184 for cutting the tissue captured between claws 182, 184. In particular, the handle assembly 120 additionally includes a knife coupling body 174 which is slidably coupled along of the proximal portion 144 of the drive shaft assembly 140. The knife coupling body 174 is coupled with the knife shank 364 of the knife member 360 so that the translation of the knife coupling body 174 with respect to the proximal portion 144 of the drive shaft assembly 140 translates the knife shaft 364 and the knife member 360 with respect to the drive shaft assembly 140. However, the knife shaft 364 of the knife member
Petition 870190108693, of 10/25/2019, p. 10/30
20/54
360 is operable to rotate with the proximal portion 144 of the drive shaft assembly 140 with respect to the knife coupling body 174, so that an operator can turn the knob 134 to rotate the end actuator 180 about the longitudinal geometric axis defined by the drive shaft assembly 140. In other words, the knife shaft 264 can rotate with the drive shaft assembly 140, regardless of the knife coupling body 174; further, knife shank 264 is longitudinally attached to knife coupling body 174. Any suitable coupling mechanism can be used, as would be apparent to one skilled in the art in view of the teachings in the present document. For example, knife coupling body 174 may include an internal recess configured to allow rotation of a coupling member with respect to knife coupling body 174, while the internal recess of knife coupling body 174 may be in position contiguous against the side walls of the coupling member to longitudinally drive the knife member 360.
[0063] As is best seen in Figures 7B-7C, knife coupling body 174 is coupled to a second articulating arm 168 by means of a protrusion 176 of knife coupling body 174 and a slot 172 defined by the second articulating arm 168. The second articulating arm 168 is pivotally coupled with the body 122 of the handle assembly 120 via pin 170. The second articulating arm 168 is coupled to a first articulating arm 160 by means of a protrusion 166 of the second articulating arm 168 and a slot 164 defined by the first pivot arm 160. The first pivot arm 160 is pivotally connected to a pin 162 and is fixedly attached to knife trigger 128. Therefore, as knife trigger 128 pivots in the direction body 122 and / or the pistol grip 124, the first arm
Petition 870190108693, of 10/25/2019, p. 10/317
21/54 articulable 160 articulates around pin 162 in a first angular direction. As the first articulating arm 160 articulates around pin 162, the second articulating arm 168 articulates around pin 170 in a second opposite angular direction 164 due to the slot 164 that drives the protuberance 166. As the second articulating arm 168 hinges around pin 170 in the second angular direction, knife coupling body 174 moves along a proximal portion 144 of drive shaft assembly 140 due to slot 172 that protrudes 176 from knife coupling body 174 Since knife coupling body 174 is coupled to knife member 360, knife member 360 travels distally within drive shaft assembly 140, pivot section 110 and within knife path 192 of end actuator 180 , as best shown between Figures 8B-8C. The knife member 360 includes the distal cutting edge 362 which is configured to cut the captured tissue between the claws 182, 184. Therefore, the knife trigger hinge 128 causes the knife member 360 to act within the knife route 192 of the end actuator 180 to cut the captured tissue between the claws 182, 184.
[0064] As can best be seen in Figures 7B-7C, knife trigger 128 is extended to the positions shown in Figures 7A-7B by a tilt arm 129. Tilt arm 129 can include any suitable bias mechanism, as would be evident to one skilled in the art in view of the teachings of the present invention. For example, the tilt arm 129 may include a torsion spring. The tilt arm 129 is also coupled to a portion of the body 122, so that the tilt arm 129 tilts knife trigger 128 to the position shown in Figure 7A-7B (associated with knife member 360 in the retracted position). Therefore, if an operator releases knife trigger 128, tilt arm 129
Petition 870190108693, of 10/25/2019, p. 10/32
22/54 returns knife trigger 128 to the position shown in Figures 7A7B, thus moving knife member 360 towards the retracted position.
[0065] With the cutting edge distal 362 of the knife set to the advanced position (position shown in Figure 8C), an operator can press the activation button 130 to selectively activate the electrode surfaces 194, 196 of the claws 182, 184 to weld / seal the separate fabric that is captured between claws 182, 184.
[0066] As described above, and as best shown among Figures 9A-10C, the rotation of the joint control 132 in relation to the body 122 of the hand assembly 120 will trigger the deflection of the end actuator 180 from the longitudinal geometric axis defined by the drive shaft assembly 140 from a non-articulated configuration (Figure 10A) to an articulated configuration (Figures 10B-10C). In particular, as best shown in Figures 9A-9C, the handle assembly 120 additionally includes a hinge drive assembly 200. The hinge drive assembly 200 includes a rotary housing 220 that is unitarily connected to hinge control 132, so that the rotation of the hinge control 132 in relation to the body 122 leads to the rotation of the swivel housing 220 in relation to the body 122. Half of the swivel housing 220 is purposely omitted from Figures 9A-9C for the sake of clarity.
[0067] The swivel housing 220 and the hinge control 132 are rotationally coupled to a distal cover 202 and a proximal cover 210, which are both attached to the body 122 of the handle assembly 120. The swivel housing 220 includes a first internal thread 222 and a second internal thread 224. The first internal thread 222 is threaded in an opposite orientation / direction compared to the second internal thread 224.
Petition 870190108693, of 10/25/2019, p. 10/33
23/54
[0068] Additionally, the hinge drive assembly 200 includes a first drive screw assembly 230 and a second drive screw assembly 250 slidably coupled along the proximal portion 144 of the drive shaft assembly 140. Each the first set of drive screw 230 and the second set of drive screw 250 have pins 204 that extend through them. The pins 204 are attached to the proximal cover 210 and the distal cover 202. Therefore, the pins 204 are swiveled in relation to the body 122 of the handle assembly 120. As the pins 204 extend through the drive screw sets 230 , 250, the drive screw sets 230, 250 are also swiveled in relation to the body 122 of the handle assembly 120. However, the first set of drive screw 230 and the second set of drive screw 250 are slidably attached to pins 204. Therefore, the drive screw sets 230, 250 can move, without turning, along the pins 204 and the proximal portion 144 of the drive shaft assembly 140 within the limits of the swivel housing 220.
[0069] The first set of drive screw 230 includes thread 232 which is configured to engage with the first internal thread 222 of the swivel housing 220. The second set of drive screw 250 includes thread 252 which is configured to engage with the second internal thread 224 of the swivel housing 220. Since the drive screw sets 230, 250 are swiveled in relation to the body 122, and because each drive screw set 230, 250 has a thread 232, 252 that engages with the internal thread 222, 224 in opposite direction / direction, the rotation of the swivel housing 220 in one direction leads to the simultaneous translation of the sets of drive screw 230, 250 in
Petition 870190108693, of 10/25/2019, p. 10/34
24/54 opposite longitudinal directions. In other words, the rotation of the swivel housing 220 causes the first and second internal threads 222, 224 to cam against the thread 232, 252 of the drive screw assemblies 230, 250 respectively, so that the drive screw assemblies act longitudinally 230, 250 in opposite longitudinal directions. For example, if an operator rotates the hinge control 132 and the swivel housing 220 in a first rotational direction, the drive screw assemblies 230, 250 will shift away from each other (as shown between Figures 9A-9B) due to rotation of the internal thread 222, 224, making contact with the thread 232, 252 of the sets of drive screw 230, 250, respectively. However, if an operator rotates the hinge control 132 and the swivel housing 220 in a second rotational direction, the drive screw assemblies 230, 250 will shift towards each other (as shown between Figures 9A and 9C) due to rotation internal thread 222, 224, making contact with thread 232, 252 of the drive screw assemblies 230, 250, respectively.
[0070] As will be described in more detail below, each set of drive screw 230, 250 is coupled to a respective stem portion 302 of the hinge connectors 302 so that the translation of the drive screw sets 230, 250 relative to to the proximal portion 144 of the drive shaft assembly 140 translates the stem portions 302 of the hinge connectors 300 relative to the drive shaft assembly 140. However, the stem portions 302 of the hinge connectors 300 are operable to rotate with the proximal portion 144 of the drive shaft assembly 140 with respect to their respective drive screw assemblies 230, 250, so that an operator can turn knob 134 to turn end actuator 180 around the
Petition 870190108693, of 10/25/2019, p. 10/35
25/54 longitudinal geometric axis defined by the drive shaft assembly 140. In other words, the hinge connectors 300 can rotate with the drive shaft assembly 140 independently of the drive screw assemblies 230, 250, and yet with the hinge connectors 300 fixed longitudinally with drive screw assemblies 230, 250. Any suitable coupling mechanism can be used, as would be apparent to one skilled in the art in view of the teachings in this document. For example, each of the drive screw sets 230, 250 may include an internal recess configured to allow rotation of a coupling member relative to the drive screw sets 230, 250, while the internal recess of the drive screw sets drive 230, 250 can be in a contiguous position against the side walls of the coupling member to drive, longitudinally, the joint connection 300.
[0071] As mentioned above, the hinge connector 300 includes stem portions 302 that are configured to travel longitudinally with respect to the drive shaft assembly 140 by coupling with the drive screw assemblies 230, 250. Also as described above, each hinge connector 300 includes a portion of flexible band 308 slidably arranged within hinge section 110 of instrument 100; while each of the connectors 300 includes a distal coupling portion 310 attached to the proximal body 183 of the lower jaw 182. The distal coupling portion 310 can be attached to the proximal body 183 of the lower jaw 182 by any suitable means known to the person skilled in the art. in view of the teachings in the present invention, such as welding. As also mentioned above, the hinge section 110 also includes flexible members 116 that are
Petition 870190108693, of 10/25/2019, p. 10/36
26/54 configured to flex in relation to the longitudinal axis defined by the drive shaft assembly 140 to allow the end actuator 180 to deflect in relation to the longitudinal axis defined by the drive shaft assembly 140.
[0072] In an exemplary use, an operator can rotate the hinge control 132 and the swivel housing 220 in a first rotational direction, so that the drive screw sets 230, 250 translate away from each other (as shown between figures 9A-9B), as described above. As each of the drive screw sets 230, 250 is coupled to a respective hinge connector 300, each hinge connector 300 is moved with its respective set of drive screw 230, 250. Therefore, the hinge connectors 300 translate into opposite directions in response to rotation of the hinge control 131 and the swivel housing 220. As described above, the hinge connectors 300 are attached to the proximal body 183 of the lower jaw 182 via the distal coupling portions 310. In particular, the portion distal coupling plate 310 of each hinge connector 300 is attached to an opposite side of the proximal body 183 of the lower jaw 182. As shown in Figure 10B, the opposite translation of the hinge connectors 300 causes a hinge connector 300 to actuate end actuator 180 proximally, while causing another hinge connector 300 to actuate end actuator 180 dist thus, articulating the end actuator 180 and the flexible member 116 of the articulation section 110 for a first articulated configuration. The web portion 348 and the portions of the knife member 360 within the central route 113 are also flexible to flex with the flexible member 116. The degree to which the end actuator 180 articulates with respect to the longitudinal geometric axis defined by the set of drive shaft
Petition 870190108693, of 10/25/2019, p. 37/107
27/54
140 can be determined by the longitudinal distance that the drive screw assemblies 230, 250 move away from each other compared to their positions shown in Figure 9A. Therefore, an operator can choose the degree to which the end actuator 180 articulates based on the rotational displacement of the articulation control 132 from its initial position shown in Figure 9A.
[0073] In addition, an operator can rotate the hinge control 132 and the swivel housing 220 in a second rotational direction, so that the drive screw sets 230, 250 translate towards each other (as shown between the Figures 9A and 9C). As each of the drive screw sets 230, 250 is coupled to a respective hinge connector 300, each hinge connector 300 is moved with its respective set of drive screw 230, 250. Therefore, the hinge connectors 300 translate into opposite directions. As best shown in Figure 10C, translation of the hinge connectors 300 causes the end actuator 180 to be driven to a second hinge configuration. As described above, the hinge connectors 300 are attached to a proximal body 183 of the lower jaw 182 by means of the distal coupling portions 310. In particular, the distal coupling portion 310 of each hinge connector 300 is attached to an opposite side of the proximal body 183 of the lower jaw 182. As shown in Figure 10C, the opposite translation of the hinge connectors 300 causes a hinge connector 300 to actuate the end actuator 180 proximally, while at the same time as another hinge connector. pivot 300 drives end actuator 180 distally, thus pivoting end actuator 180 and flexible member 116 of pivot section 110 for a second
Petition 870190108693, of 10/25/2019, p. 38/107
28/54 articulated configuration.
IL Exemplary drive screw set
[0074] As described above, the drive screw sets 230, 250 can be coupled with the hinge connectors 300, so that the hinge connectors 300 can move with the drive screw sets 230, 250; in addition, the hinge connectors 300 can also rotate with respect to the selected portions of the drive screw assemblies 230, 250. Therefore, the hinge connectors 300 can act longitudinally with respect to the drive shaft assembly 140 through the longitudinal actuation of the drive screw sets 230, 250; however, the hinge connectors 300 can also rotate with the drive shaft assembly 140 in relation to the drive screw assemblies 230, 250 around the longitudinal geometry axis defined by the drive shaft assembly 140 without longitudinally acting the drive screw assemblies. drive 230, 250.
[0075] Also as described above, the drive screw sets 230, 250 are slidably coupled along the proximal portion 144 of the drive shaft assembly 140. In some alternative hinge drive sets, the drive screw sets drive 230, 250 are individually formed as a respective single unit piece and, therefore, are assembled by being longitudinally inserted through the proximal or distal end of the drive shaft assembly 140 to rotate coupling with the hinge connectors 300 and to engage, slidingly, with the drive shaft assembly 140. For example, an operator can assemble such alternate drive screw assemblies 230, 250 by inserting the proximal end of the proximal portion 144 through an axis of
Petition 870190108693, of 10/25/2019, p. 10/39
29/54 drive through the through hole defined by the drive screw set 230, 250 and then slide the drive screw set 230, 250 along the length of the proximal portion 144 until the drive screw set 230, 250 is positioned adjacent to the slot 145 which corresponds to a respective hinge connector 300. Then, the set of drive screw 230, 250 would be suitably coupled with the hinge connector 300 by any suitable means known to a person skilled in the art. of the teachings of the present invention, such as by the longitudinal translation of the hinge connector 300 or the drive screw assembly 230, 250 in a snap fit or a snap fit with each other. However, the assembly of such alternative drive screw assemblies 230, 250 by means of longitudinal insertion in the drive shaft assembly 140 can increase the stacking tolerance of the entire articulation drive assembly 200 and / or the articulation connectors 300. Therefore, it may be desirable to reduce the stacking tolerance involved in assembling the hinge drive assembly 200 to increase the accuracy of the hinge capabilities of the hinge drive 200. [0076] The present example includes drive screw sets 230, 250 which are configured to allow the assembly of the drive shaft assembly 140 without having to slide the drive screw assemblies 230, 250 longitudinally through the proximal or distal end of the drive shaft assembly 140; or having to slide the drive screw assemblies 230, 250 longitudinally to engage with the hinge connectors 300. In other words, as will be described in more detail below, the drive screw assemblies 230, 250 of the present example can be slidably attached to the
Petition 870190108693, of 10/25/2019, p. 10/40
30/54 outer sheath 146 and be pivotally coupled with the hinge connectors 300 at a location directly adjacent to the corresponding slots 145 of the drive shaft assembly 140, thereby eliminating the requirement to longitudinally slide the drive screw assembly 230 , 250 from one end of the outer sheath 146 of the drive shaft assembly 140 towards the corresponding slot 145 associated with the corresponding hinge connector 300 during assembly. This can reduce the stacking tolerance of the hinge drive assembly 200 by coupling the drive screw assemblies 230, 250 sets to the corresponding hinge connectors 300.
[0077] Figure 12 shows the drive shaft assembly 140, the hook 158, the hinge drive assembly 200, the knife coupling body 174, the hinge section 110 and the end actuator 180 properly assembled, while Figure 13 shows the proximal portion 144 of the drive shaft assembly 140, the hook 158, the hinge drive assembly 200 and the knife coupling assembly 174. As described above, the drive shaft assembly 140 is coupled with the hinge drive assembly 200. In the present example, as described above, the hinge drive assembly 200 includes the distal cover 202, the proximal cover 210, the hinge control 32, the swivel housing 220, the first screw assembly drive 230 and the second set of drive screw 250. The swivel housing 220 is rotatably coupled to the proximal cover 210 and the distal cover 202, while the covers 202, 210 are fixed to the color po 122 of the handle assembly 120. As can be seen best in Figure 14, the swivel housing 220 and the hinge control 132 are divided into halves, which can be coupled together in any suitable way evident for
Petition 870190108693, of 10/25/2019, p. 41/107
31/54 one skilled in the art in view of the teachings of the present invention. It should be understood that the swivel housing halves 220 are coupled together to define, cooperatively, the first and second internal threads 222, 224. [0078] The proximal cap 210 defines a through hole in the drive shaft 216 and the pin holes 218. The through hole in the drive shaft 216 is sized to receive the drive shaft assembly 140, while pin holes 218 are sized to receive pins 204. Similarly, distal cover 202 defines a hole drive shaft throughput 206 and pin holes 208. The through hole in drive shaft 206 is sized to receive drive shaft assembly 140, while pin holes 208 are sized to receive pins 204. As described above , pins 204 are configured to rotationally secure the drive screw assemblies 230, 250 in relation to the body 122 of the handle assembly 120.
[0079] The drive screw assemblies 230, 250 in the present example each include a first half 234, 254 and a second half 236, 256, respectively. As will be described in more detail below, the first half 234, 254 and the second half 236, 256 of the respective drive screw sets 230, 250 are configured to couple with each other so that the drive screw sets 230, 250 can be slidably coupled with the outer sheath 146 of the drive shaft assembly 140, as well as rotationally coupled with the hinge connectors 300 by means of side fastening. The term slidably coupled means that two objects are attached to each other or otherwise coupled together with the ability to slide relative to each other. In this way, the drive screw sets 230, 250 are capable of
Petition 870190108693, of 10/25/2019, p. 42/107
32/54 to slide in relation to the outer sheath 146 of the drive shaft assembly 140. It should also be understood that the term rotatable coupled means that two objects are attached to each other or otherwise coupled together with the capacity to rotate in relation to each other. In this way, the hinge connectors 300 are able to rotate with respect to the drive screw assemblies 230, 250. In the present examples, the drive screw assemblies 230, 250 translate longitudinally, but do not rotate during operation of the instrument 100.
[0080] Figures 15-19 show the first set of drive screw 230. While the first set screw 230 is shown in more detail, it should be understood that the second set of drive screw 250 can be substantially similar to the first set drive screw 230, except that the thread 252 of the second drive screw 250 is oriented in an opposite direction compared to the thread 232 of the first drive screw set 230 for the reasons described above. [0081] The first half 234 of the drive screw assembly 230 includes a thread portion 232, a pair of laterally spaced projections 238, a central projection 240 and a pair of coupling columns 242. The laterally spaced projections 238 define an open slot 244. Open slot 244 is sized to receive a central projection 241 of the second half 236 when the first half 234 and the second half 236 are suitably coupled. In addition, open slot 244 and open slot 245 of the second half 236 together define a through hole in the drive shaft 246 when properly coupled, so that the first set of drive screw 230 can be slidably attached to the around the outer sheath 146 of the drive shaft assembly 140. The first half 234 further defines a
Petition 870190108693, of 10/25/2019, p. 43/107
33/54 pin hole 235 which is configured to receive the pin in a sliding way 204, as described in greater detail above. In addition, the first half 234 also defines a portion of cavity 248. As will be described in more detail below, cavity 248 is dimensioned to receive a coupling member 280 so that coupling member 280 can rotate within the limits of cavity 248 , however, move longitudinally with the set of drive screw 230.
[0082] Similar to the first half 234 of the drive screw assembly 230, the second half 236 includes a thread portion 232, a pair of laterally spaced projections 239 and the central projection 240. Sideways spaced projections 239 define the open slot 245. Similar to slot 244 of the first half 234, slot 245 of the second half 236 is sized to receive the central projection 240 of the first half 234. The second half 236 also defines a pin hole 235 which is configured to receive the pin of sliding way 204, as described in greater detail above. In addition, second half 236 also defines a portion of cavity 248. However, instead of coupling columns 242, second half 236 defines a pair of column holes 243 that are configured to receive coupling columns 242 so that the first half 234 and the second half 236 are fixedly coupled with each other. The column holes 243 and the coupling columns 242 can be coupled with each other by any suitable means, as will be apparent to one skilled in the art, in view of the teachings of the present invention. For example, the column holes 243 and the coupling columns 242 can be coupled with each other by means of interference fit, a closure or through adhesives, among other forms.
[0083] When properly coupled, thread 232 of the first
Petition 870190108693, of 10/25/2019, p. 44/107
34/54 half 234 and the second half 236 are aligned with each other to form a continuous and aligned thread 232. Therefore, when the first half 234 and the second half 236 are suitably coupled and mounted within the swivel housing 220 of the drive assembly pivot 200, the thread 232 will make flesh contact against the first internal thread 222 in response to the rotation of the swivel housing 220 to longitudinally translate the drive screw assembly 230 relative to the drive shaft assembly 140. The open slots 245, 244 defined by laterally spaced projections 239, 238 housing the central projection 240, 241 can, respectively, help the first half 234 and the second half 236 to maintain the nature of the thread continuously aligned 232 in response to the forces provided by the action of the flesh contact of the internal thread 222 of the swivel housing 220.
[0084] As can be seen better in Figures 18-19, the first half 234 and the second half 236 cooperatively define cavity 248 when they are properly coupled. The cavity 248 is dimensioned to house the coupling member 280. The coupling member 280 includes an arcuate body 282 and the coupling arms 284. The arcuate body 282 is dimensioned to be housed within the cavity 248 so that the coupling member 280 can rotate within the limits of the cavity 248 about the longitudinal geometry axis defined by the outer sheath 146 of the drive shaft assembly 140; but also so that the coupling member 280 moves longitudinally with the drive screw assembly 230 with respect to the drive shaft assembly 140. In other words, the side walls of the cavity 248 are contiguous against the arcuate body 282 of the coupling member 280 to translate coupling member 280 in response to translation of the first and
Petition 870190108693, of 10/25/2019, p. 45/107
35/54 second halves 234, 236 in response to rotation of the swivel housing 220. However, the arcuate body 282 can still rotate along a circumference defined by the cavity 248. Additionally, the arcuate body 282 extends circumferentially around the perimeter from cavity 248 to a length, so that coupling member 280 may not translate laterally / radially into cavity 248.
[0085] The coupling arms 284 extend radially inward towards the center of the through hole of the drive shaft 246. The coupling arms 284 can be resilient in nature, so that the coupling arms 284 can flex. Of course, the coupling arms 284 can alternatively be rigid to resist bending. As will be described in more detail below, coupling arms 284 are configured to mate with a pull tube 370, which can be additionally coupled to the pivot connector 300. Coupling arms 284 are configured to mate with pull tube 370 , so that the pull tube 370 and, consequently, the hinge connector 300, translates and rotates with the coupling member 280. In other words, the coupling arms 284 are configured to secure the coupling member 280 with the tube drive 370 and hinge connector 300.
[0086] As mentioned above, the second set of drive screw 250 can be substantially similar to the first set of drive screw 230, with the difference that thread 252 has an opposite orientation / threading compared to thread 232. Therefore, as best seen in Figure 23C, the second set of drive screw 250 includes a first half 254 and a second half 256 which are substantially similar to the first half 232 and the second half 236 described
Petition 870190108693, of 10/25/2019, p. 46/107
36/54 above, respectively. The first half 254 includes a pair of laterally spaced projections 258, a central projection 260 and a pair of coupling columns 262 substantially similar to the laterally spaced projections 238, the central projection 240 and the coupling columns 242 described above, respectively. In addition, the first half 254 defines an open slot 264, a portion of cavity 268 and a pin hole 255, substantially similar to open slot 244, cavity 248 and pin hole 235 described above, respectively. The second half 256 includes laterally spaced projections 259 and a central projection 261, substantially similar to the laterally spaced projections 239 and the central projection 241 described above. Additionally, the second half 256 defines a pair of coupling holes 263, an open slot 265, cavity 268 and a pin hole 255 substantially similar to coupling holes 243, open slits 245, cavity 248 and pin hole 235 described above, respectively. [0087] Figures 20-22 show the proximal portion 144 of the drive shaft assembly 140 prior to coupling with the hook 158, the hinge drive assembly 200, and a knife coupling body 174. As can be seen in Figures 20-21, the portions of the outer sheath 146 and the housing member 148 associated with the proximal portion 144 of the drive shaft assembly 140 define slots 145 where the hook 158, the drive screw sets 230, 250 and the knife coupling body 174 mate with the stem portions 332, 302, 364 of the jaw closure system connector 300, the hinge connector 330 and the knife member 360, respectively. As mentioned above, the stem portions 332, 302, 364 are configured to translate in relation to the housing member 148 and the outer sheath 146.
[0088] The proximal ends of each stem portion 332,
Petition 870190108693, of 10/25/2019, p. 47/107
37/54
302, 364 can be attached to a respective pull tube 370. The pull tubes 370 can slide over the stem portions 332, 302, 364 and then be fixedly coupled with the stem portions 332, 302, 364. The pull tubes 370 can be fixedly coupled to the stem portions 332, 302, 364 by any suitable means that would be apparent to one skilled in the art in view of the teachings in the present invention. For example, the pull tubes 370 and the stem portions 332, 302, 364 can be welded together, bonded through adhesives, etc. Each of the pull tubes 370 defines a notch 372. The notch 372 is sized to couple with the coupling arms 284, so that the coupling members 280 are attached to the pull tubes 370 when the drive screw sets 230 , 250 adequately house coupling members 280 within respective cavities 248, 268.
[0089] Figures 23A-23D show an example set of coupling members 280, sets of drive screws 230, 250, tubes for pulling 370 and hinge connectors 300 with the proximal portion 144 of the set of drive shaft 140. First , as shown in Figure 23A, the pull tubes 370 are previously inserted into the hinge connectors 300. Both the pull tubes 370 and the hinge connectors 300 are inserted into the proximal portion 144 of the drive shaft assembly 140. Then , the coupling members 280 are aligned with the respective tubes for pulling 370, such that the coupling arms 284 face the notches 372 of the pull tube 370. At this point, the pull tube 370 may or may not be attached fixedly with the stem portion 302 of the hinge connector 300. With the coupling arms 284 of the coupling members 380 aligned adjacent to the grooves 372 of the tubes for
Petition 870190108693, of 10/25/2019, p. 48/107
38/54 pull 370, an operator can then secure coupling members 280 with pull tube 370 through coupling arms 284 and notches 372. Coupling arms 284 can engage with notch 372 so that translation and the rotation of the coupling arms 284 direct the translation and the rotation of the traction tube 370. In other words, the coupling arms 284 can be in a contiguous position with the walls of the traction tube 370 defining the notch 372 to translate and rotate the pull tube 370. The coupling arms 284 can be coupled with the grooves 372 by any suitable means, as would be evident to a person skilled in the art in view of the teachings presented herein. For example, the coupling arms 284 can snap together with the notches 372, can be attached to the notches 372 by means of adhesives, can lodge inside the notches 372 while the drive screw sets 230 250 maintain the position of the arms coupling 284 with respect to notches 372, etc.
[0090] With the coupling members 284 properly fixed with the tubes to pull 370, an operator can then place the first halves 234, 254 and the second halves 236, 256 of the drive screws 230, 250 in a laterally spaced position in relation to the outer sheath 146 and directly adjacent to their respective coupling members 280. In particular, an operator can place the first halves 234, 254 and the second halves 236, 256 in a position where the cavity 248, 268 defined by the first halves 234, 254 and the second halves 236, 256 align with the arcuate body 282 of the coupling member 280. Then, as shown in Figure 23D, the coupling columns 242, 262 of the first halves 234, 254 can then be inserted into the holes in column 243, 263 of the second halves 236, 256, so that the first halves 234, 254 and the second halves 236,
Petition 870190108693, of 10/25/2019, p. 49/107
39/54
256 are properly coupled. With the first halves 234, 254 and the second halves 236, 256 attached, the coupling members 280 are now swiveled within the cavities 248, 268 of the respective sets of drive screws 230, 250. Additionally, the central projections 240, 241, 260, 261 are also housed within the respective slots 245, 244, 265, 264; and the threads 232, 252 defined by each half 234, 236, 254, 256 are respectively aligned. At this point, the hinge connectors 300 are now coupled with the drive screws 230, 250, so that the hinge connectors 300 can translate with the drive screws 230, 250 in relation to the drive shaft assembly 140; and so that the hinge connectors 300 can rotate with the drive shaft assembly 140 with respect to the respective drive screws 230, 250.
[0091] Since the drive screw sets 230, 250 can be assembled from multiple parts, the drive screw sets 230, 250 can be fixed laterally to the outer sheath 146 directly with the coupling members 280 instead of sliding longitudinally along the outer sheath 146 to then mount with the coupling members 280. This can reduce the stacking tolerance involved with the longitudinal sliding of the drive screw assemblies 230, 250 over the outer sheath 146 to couple the assemblies drive screw 230, 250 with hinge connectors 300.
[0092] An operator can then fix the tubes to pull 370 with the hinge connectors 300, if he has not already done so. Additionally, an operator can then fix the swivel housing 220, the proximal cover 210 and the distal cover 202 by any means
Petition 870190108693, of 10/25/2019, p. 50/107
40/54 suitable, as would be evident to one skilled in the art in view of the teachings of the present invention. For example, an operator can place the drive shaft assembly 140 and drive screws 230, 250 on an accessory to weld the tubes to pull 370 with the hinge connectors 300; and mount the swivel housing 220, the proximal cover 210 and the distal cover 202. The proximal cover and the distal cover 202 can be attached to the drive shaft assembly 140 at any suitable time in the assembly process described above, as would be evident for one skilled in the art in view of the teachings of the present invention.
Ill · Exemplary combinations
[0093] The following examples refer to several non-exhaustive ways in which the teachings of the present invention can be combined or applied. The following examples are not intended to restrict coverage of any claims that may be made at any time in this application or in subsequent filings of this application. No rights waiver is intended. The following examples are provided for illustrative purposes only. It is contemplated that the various teachings of the present invention can be arranged and applied in several other ways. It is also contemplated that some variations may omit certain features mentioned in the examples below. Therefore, none of the aspects or resources mentioned below should be considered as of critical importance, unless the contrary is explicitly indicated at a later date, by the inventors or by a successor in the interest of the inventors. If any claims are made in this application or in subsequent filings related to this application that include additional resources in addition to those mentioned below, it should not be assumed that these additional resources have been added for any reason
Petition 870190108693, of 10/25/2019, p. 51/107
41/54 related to patentability.
Example 1
[0094] Apparatus, characterized by comprising: (a) a body; (b) a drive shaft assembly that extends distally from the body, the drive shaft assembly defining a longitudinal geometric axis; (c) a hinge section fixed to a distal end of the drive shaft assembly; (d) an end actuator located distally from the drive shaft assembly, the end actuator being connected to the pivot section, so that the end actuator is configured to deflect in relation to the longitudinal geometric axis defined by drive shaft assembly; (e) a hinge connector slidably disposed within the drive shaft assembly, the hinge connector being configured to move in relation to the drive shaft assembly to deflect the end actuator from the longitudinal geometric axis; and (f) a hinge drive assembly, the hinge drive assembly being configured to translate the hinge connector in relation to the drive shaft assembly, the hinge drive assembly comprising: (i) a swivel housing configured to rotate with respect to the body, and (ii) a first set of drive screw comprising a first half and a second half, the first half being configured to mate with the second half, so that the first set of drive screw is slidably coupled with the set of drive shaft.
Example 2
[0095] Apparatus, according to Example 1, the first half of the first set of drive screw comprising
Petition 870190108693, of 10/25/2019, p. 52/107
42/54 a pair of columns, the second half of the first set of drive screw comprising a pair of column holes configured to receive the pair of columns.
Example 3
[0096] Apparatus, according to Example 2, where the pair of columns and the pair of column holes are configured to couple the first half of the first set of drive screws and the second half of the first set of drive screws . Example 4
[0097] Apparatus, according to any one or more of Examples 1 to 3, the end actuator comprising at least one operable electrode for applying electrosurgical RF energy to the tissue.
Example 5
[0098] Apparatus, according to any one or more of Examples 1 to 4, characterized by additionally comprising a connecting member configured to couple the articulation connector with the first set of actuation screw.
Example 6
[0099] Apparatus, according to Example 5, with the first half of the first set of drive screw and the second half of the first set of drive screw together defining a cavity when coupled, the cavity housing the limb of connection.
Example 7
[00100] Apparatus, according to Example 6, the connecting member being swiveled inside the cavity. Example 8
[00101] Apparatus, according to Example 7, the connecting member being longitudinally fixed in relation to the first set of
Petition 870190108693, of 10/25/2019, p. 53/107
43/54 drive screw.
Example 9
[00102] Apparatus, according to any one or more of Examples 6 to 8, the connecting member comprising a pair of coupling arms configured to fix the connecting member with the articulation connector.
Example 10
[00103] Apparatus, according to Example 9, in which the articulation connector includes a traction tube that defines a notch, the coupling arms being configured to interface with the notch defined by the traction tube to fix the connecting member to the hinge connector.
Example 11
[00104] Apparatus, according to Example 10, the connecting member additionally including an arcuate body attached to the connecting arms, the arcuate body being housed within the cavity.
Example 12
[00105] Apparatus, according to any one or more of Examples 10 and 11, the connection arms being resilient. Example 13
[00106] Apparatus, according to any one or more of Examples 1 to 12, with the rotating housing defining an internal thread, the first half and the second half comprising an external thread configured to fit with the internal thread of the rotating member.
Example 14
[00107] Apparatus, according to Example 13, the rotating housing being configured to drive longitudinally the first set of actuation screw along the set of
Petition 870190108693, of 10/25/2019, p. 54/107
44/54 drive shaft by flesh contact between the external thread and the internal thread.
Example 15
[00108] Apparatus, according to any one or more of Examples 1 to 14, the first half of the first set of drive screw additionally comprising a pair of projections spaced laterally defining an open slit, the second half of the first The drive screw assembly additionally comprises a central projection, the central projection being housed within the open slot when the first half and the second half are coupled.
Example 16
[00109] Apparatus, according to Example 15, with the open slot additionally defining a through hole in the drive shaft configured to slide a portion of the drive shaft assembly.
Example 17
[00110] Apparatus, according to Example 16, the second half of the first set of drive screw being configured to cooperate with the first half of the first set of drive screw to define the through hole in the drive shaft.
Example 18
[00111] Apparatus, according to any one or more of Examples 1 to 17, characterized in that it additionally comprises a second set of drive screw coupled with a second hinge connector, the second hinge connector being slidably arranged inside drive shaft assembly.
Example 19
Petition 870190108693, of 10/25/2019, p. 55/107
45/54
[00112] Apparatus, characterized by comprising: (a) a body; (b) a drive shaft assembly that extends distally from the body, the drive shaft assembly defining a longitudinal geometric axis; (c) a hinge section fixed to a distal end of the drive shaft assembly; (d) an end actuator located distally from the drive shaft assembly, the end actuator being connected to the pivot section, so that the end actuator is configured to deflect in relation to the longitudinal geometric axis defined by drive shaft assembly; (e) a hinge connector slidably disposed within the drive shaft assembly, the hinge connector being configured to move in relation to the drive shaft assembly to deflect the end actuator from the longitudinal geometric axis; and (f) a hinge drive assembly, the hinge drive assembly being configured to translate the hinge connector in relation to the drive shaft assembly, the hinge drive assembly comprising: (i) a swivel housing configured to rotate with respect to the body, the swivel housing defining a first internal thread and a second internal thread, (ii) a first set of drive screw comprising a first half and a second half, the first half of which half and second half are configured to engage with each other to receive the drive shaft assembly slidably, the first drive screw set being configured to engage with the first internal thread when the first half and the second half are coupled, and (iii) a second set of drive screw comprising a third half and a fourth half, without than the third half and the fourth half are
Petition 870190108693, of 10/25/2019, p. 56/107
46/54 configured to be coupled to each other to receive the drive shaft assembly slidingly, the second drive screw set being configured to engage with the second internal thread when the third half and the fourth half are coupled.
Example 20
[00113] Apparatus, characterized by comprising: (a) a body; (b) a drive shaft assembly that extends distally from the body, the drive shaft assembly defining a longitudinal geometric axis; (c) a hinge section fixed to a distal end of the drive shaft assembly; (d) an end actuator located distally from the drive shaft assembly, the end actuator being connected to the pivot section, so that the end actuator is configured to deflect in relation to the longitudinal geometric axis defined by drive shaft assembly; (e) a hinge connector slidably disposed within the drive shaft assembly, the hinge connector being configured to move in relation to the drive shaft assembly to deflect the end actuator from the longitudinal geometric axis; and (f) a hinge drive assembly, the hinge drive assembly being configured to translate the hinge connector in relation to the drive shaft assembly, the hinge drive assembly comprising: (i) a swivel housing configured to rotate in relation to the body, (ii) a first set of drive screw comprising a first half and a second half, the first half being configured to mate with the second half, so that the first drive screw assembly is slidably coupled with the drive shaft assembly
Petition 870190108693, of 10/25/2019, p. 57/107
47/54 drive, with the first half and the second half being configured to define a cavity when coupled together, and (iii) a coupling member housed inside the cavity of the first set of driving screws, the coupling is attached to the hinge connector.
IV · Miscellaneous
[00114] It should be understood that any of the versions of the instruments described here may include several other characteristics in addition to or instead of those described above. By way of example only, any of the devices in this document may also include one or more of the various features presented in any of the various references that are incorporated herein by reference in the present invention. For example, the teachings of the present invention can be readily combined with various teachings in US Patent No. 9,526,565, the description of which is incorporated herein by reference; US Patent No. 9,492,224, the disclosure of which is incorporated herein by reference; and / or US publication No. 2016/0100882, the disclosure of which is hereby incorporated by reference. Various suitable ways in which such teachings can be combined will be evident to those skilled in the art.
[00115] It should also be understood that any of the devices described here can be modified to include a motor or other electrically propelled device to otherwise drive a manually moved component. Several examples of these modifications are described in U.S. publication No. 2012/0116379, entitled Motor Driven Electrosurgical Device with Mechanical and Electrical Feedback, published on May 10, 2012, the disclosure of which is incorporated herein by reference. Various other suitable ways in which an engine or other powered device
Petition 870190108693, of 10/25/2019, p. 58/107
48/54 may be incorporated into any of the devices of the present invention will be apparent to persons skilled in the art in view of the teachings of the present invention.
[00116] It should also be understood that any of the devices described herein can be modified to contain most, if not all, of the necessary components within the medical device itself. More specifically, the devices described herein can be adapted to use an internal or fixable power supply instead of requiring the device to be connected to an external power source by a cable. Several examples of how medical devices can be adapted to include a portable power source are revealed in US provisional patent application serial number 61 / 410,603, filed on November 5, 2010, entitled Energy-Based Surgical Instruments, whose disclosure is incorporated by reference in the present invention. Various other suitable ways in which an energy source can be incorporated into any of the devices of the present invention will be apparent to those skilled in the art in view of the teachings of the present invention.
[00117] Although the examples of the present invention are described primarily in the context of electrosurgical instruments, it should be understood that various teachings of the present invention can be easily applied to a variety of other types of devices. Just as an example, the various teachings of the present invention can readily be applied to electrosurgical instruments, tissue claws, tissue access implantation instruments, surgical staplers, surgical clip applicators, ultrasonic surgical instruments, etc. It should also be understood that the teachings of the present invention can be easily applied to any of the instruments described in any of the references cited in the present invention, so
Petition 870190108693, of 10/25/2019, p. 59/107
49/54 that the teachings of the present invention can be easily combined with the teachings of any of the references cited in the present invention in various ways. Other types of instruments to which the teachings of the present invention can be incorporated will be apparent to those skilled in the art.
[00118] In versions in which the teachings of the present invention are applied to a surgical stapling instrument, it should be understood that the teachings of the present invention can be combined with the teachings of one or more of the following, the descriptions of which are incorporated herein into reference title: US patent No. 4,805,823, entitled Po cket Configuration for Internal Organ Staplers, issued February 21, 1989; US Patent No. 5,415,334, entitled Surgical Stapler and Staple Cartridge, issued May 16, 1995; US Patent No. 5,465,895, entitled Surgical Stapler Instrument, issued November 14, 1995; US Patent No. 5,597,107, entitled Surgical Stapler Instrument, issued January 28, 1997; US Patent No. 5,632,432, entitled Surgical Instrument, issued May 27, 1997; US Patent No. 5,673,840, entitled Surgical Instrument, issued October 7, 1997; US Patent No. 5,704,534, entitled Articulation Assembly for Surgical Instruments, issued January 6, 1998; US Patent No. 5,814,055, entitled Surgical Clamping Mechanism, issued September 29, 1998; US Patent No. 6,978,921, entitled Surgical Stapling Instrument Incorporating an E-Beam Firing Mechanism, issued December 27, 2005; US Patent No. 7,000,818, entitled Surgical Stapling Instrument Having Separate Distinct Closing and Firing Systems, issued February 21, 2006; US Patent No. 7,143,923, entitled Surgical Stapling Inst rument Having a Firing Lockout for an Unclosed Anvil, issued December 5, 2006;
Petition 870190108693, of 10/25/2019, p. 60/107
50/54 in US Patent No. 7,303,108, entitled Surgical Stapling Instrument Incorporating a Multi-Stroke Firing Mechanism with a Flexible Rack, granted on December 4, 2007; US Patent No. 7,367,485, entitled Surgical Stapling Instrument Incorporating a Multistroke Firing Mechanism Having a Rotary Transmission, issued on May 6, 2008; US Patent No. 7,380,695, entitled Surgi cal Stapling Instrument Having a Single Lockout Mechanism for Prevention of Firing, issued June 3, 2008; US Patent No. 7,380,696, entitled Articulating Surgical Stapling Instrument Incorporating to TwoPiece E-Beam Firing Mechanism, issued on June 3, 2008; US Patent No. 7,404,508, entitled Surgical Stapling and Cutting Device, issued July 29, 2008; US Patent No. 7,434,715, entitled Surgical Stapling Instrument Having Multistroke Firing with Opening Lockout, issued October 14, 2008; US Patent No. 7,721,930, entitled Disposable Cartridge with Adhesive for Use with a Stapling Device, issued May 25, 2010; US publication No. 2010/0264193, entitled Surgical Stapling Instrument with An Articulatable End Effector, published October 21, 2010; and in US publication No. 2012/0239012, entitled Motor-Driven Surgical Cutting Instrument with Electric Actuator Directional Control Assembly, published on September 20, 2012. Other suitable ways in which the teachings of the present invention can be applied to a stapling instrument surgery will be evident to those skilled in the art in view of the teachings of the present invention. [00119] In versions in which the teachings of the present invention are applied to an ultrasonic surgical instrument, it should be understood that some of these instruments may not have the trigger bar translation. The components described here for transferring a firing bar can, instead, simply transfer a jaw closure member. Alternatively, such
Petition 870190108693, of 10/25/2019, p. 61/107
51/54 translation can be simply omitted. In any case, it should be understood that the teachings of the present invention can be combined with the teachings of one or more of the following documents: US Patent Publication No. 2006/007987 4, entitled Tissue Pad for Use with an Ultrasonic Surgical Instrument, published on April 13, 2006, the disclosure of which is hereby incorporated by reference; US Patent Publication No. 2007/019171 3, entitled Ultrasonic Device for Cutting and Coagulating, published on August 16, 2007, the disclosure of which is incorporated herein by reference; US Patent Publication No. 2007/028233 3, entitled Ultrasonic Waveguide and Blade, published December 6,
2007, the disclosure of which is hereby incorporated by reference; US Patent Publication No. 2008/0200940, entitled Ultrasonic Device for Cutting and Coagulating, published August 21,
2008, the disclosure of which is hereby incorporated by reference; US Patent Publication No. 2011/0015660, entitled Rotating Transducer Mount for Ultrasonic Surgical Instruments, published on January 20, 2011, the disclosure of which is incorporated herein by reference; US Patent No. 6,500,176, entitled El ectrosurgical Systems and Techniques for Sealing Tissue, issued December 31, 2002, the disclosure of which is hereby incorporated by reference; US Patent Publication No. 2011/0087218, entitled Surgical Instrument Comprising First and Second Drive Systems Actuatable by a Common Trigger Mechanism, published on April 14, 2011, the disclosure of which is hereby incorporated by reference; and / or in US Patent No. 6,783,524, entitled Robotic Surgical Tool with Ultrasound Cauterizing and Cutting Instrument, granted on August 31, 2004, the disclosure of which is incorporated herein by reference. Other suitable ways in which the teachings of the present invention can be applied to an ultrasonic surgical instrument will be
Petition 870190108693, of 10/25/2019, p. 62/107
52/54 evident to those skilled in the art in view of the teachings of the present invention.
[00120] It must be understood that any one or more of the teachings, expressions, modalities, examples, etc. described here can be combined with any one or more of the other teachings, expressions, modalities, examples, etc. that are described in the present invention. The teachings, expressions, modalities, examples, etc. described above should therefore not be seen as isolated from each other. Various suitable ways in which the teachings of the present invention can be combined will become readily apparent to those skilled in the art in view of the teachings of the present invention. These modifications and variations are intended to be included in the scope of the appended claims.
[00121] It should be understood that any patent, publication or other disclosure material which, in whole or in part, is said to be incorporated herein by reference, is incorporated herein only to the extent that the incorporated material does not enter in conflict with existing definitions, or other disclosed materials presented in this disclosure. Accordingly, and to the extent necessary, the disclosure as explicitly presented herein replaces any conflicting material incorporated by reference to the present invention. Any material, or portion thereof, which is incorporated herein by reference, but which conflicts with existing definitions, or other disclosure materials defined herein, will be incorporated here only to the extent that there is no conflict between the material embedded and existing disclosure material.
[00122] Versions of the devices described above may have application in conventional medical treatments and procedures conducted by a medical professional, as well as application in medical treatments and procedures assisted by robotics. Only
Petition 870190108693, of 10/25/2019, p. 63/107
53/54 As an example, various teachings of the present invention can readily be incorporated into a robotic surgical system such as the DAVINCI ™ system from Intuitive Surgical, Inc., Sunnyvale, California, USA. Similarly, persons skilled in the art will recognize that various teachings of the present invention can be easily combined with various teachings from US Patent No. 6,783,524, entitled Robotic Surgical Tool With Ultrasound Cauterizing And Cutting Instrument, published August 31, 2004 , the disclosure of which is hereby incorporated by reference.
[00123] The versions described above can be designed to be discarded after a single use or can be designed to be used multiple times. The versions can, in either or both cases, be reconditioned for reuse after at least one use. Reconditioning can include any combination of steps to disassemble the device, followed by cleaning or replacing specific parts and subsequent reassembly. In particular, some versions of the device can be disassembled and any number of parts or parts of the device can be selectively replaced or removed in any combination. By cleaning and / or replacing specific parts, some versions of the device can be reassembled for subsequent use in a reconditioning facility or by an operator immediately prior to a surgical procedure. Those skilled in the art will understand that the reconditioning of a device can use a variety of disassembly, cleaning / replacement and reassembly techniques. The use of these techniques, as well as the resulting refurbished device, are all within the scope of this application.
[00124] Just as an example, the versions described here can be sterilized before and / or after a procedure. In a sterilization technique, the device is placed in a container
Petition 870190108693, of 10/25/2019, p. 64/107
54/54 closed and sealed, like a plastic or TYVEK bag. The container and the device can then be placed in a radiation field, such as gamma radiation, X-rays or high-energy electrons, which can penetrate the container. Radiation can kill bacteria on the device and the container. The sterile device can then be stored in a sterile container for later use. The device can also be sterilized using any other known technique, including, but not limited to, beta or gamma radiation, ethylene oxide or water vapor.
[00125] Having shown and described various modalities of the present invention, other adaptations of the methods and systems described in the present invention can be made by means of suitable modifications by a person skilled in the art without departing from the scope of the present invention. Several of these possible modifications have been mentioned, and others will become evident to those skilled in the art. For example, the examples, modalities, geometries, materials, dimensions, proportions, steps and the like discussed above are illustrative and are not mandatory. Consequently, the scope of the present invention should be considered in accordance with the following claims, and it should be understood that it is not limited to the details of structure and operation shown and described in the specification and drawings.
权利要求:
Claims (20)
[1]
1. Device, characterized by the fact that it comprises:
(a) a body;
(b) a drive shaft assembly that extends distally from the body, the drive shaft assembly defining a longitudinal geometric axis;
(c) a hinge section fixed to a distal end of the drive shaft assembly;
(d) an end actuator located distally from the drive shaft assembly, the end actuator being connected to the pivot section, so that the end actuator is configured to deflect in relation to the longitudinal geometric axis defined by drive shaft assembly;
(e) a hinge connector slidably disposed within the drive shaft assembly, the hinge connector being configured to move in relation to the drive shaft assembly to deflect the end actuator from the longitudinal geometric axis; and (f) a hinge drive assembly, the hinge drive assembly being configured to translate the hinge connector in relation to the drive shaft assembly, the hinge drive assembly comprising:
(i) a swivel housing configured to rotate with respect to the body, and (ii) a first set of drive screw comprising a first half and a second half, the first half being configured to mate with the second half, so that the first set of drive screw is slidably coupled with the set of drive shaft.
Petition 870190108693, of 10/25/2019, p. 66/107
[2]
2/6
2. Apparatus according to claim 1, characterized by the fact that the first half of the first set of drive screw comprises a pair of columns, the second half of the first set of drive screw comprising a pair of column configured to receive the pair of columns.
[3]
3. Apparatus according to claim 2, characterized by the fact that the pair of columns and the pair of column holes are configured to couple the first half of the first set of drive screw and the second half of the first set of screw drive.
[4]
4. Apparatus according to claim 1, characterized by the fact that the end actuator comprises at least one operable electrode for applying electrosurgical RF energy to the tissue.
[5]
5. Apparatus according to claim 1, characterized by the fact that it additionally comprises a connecting member configured to couple the articulation connector with the first set of actuation screw.
[6]
6. Apparatus according to claim 5, characterized by the fact that the first half of the first set of drive screw and the second half of the first set of drive screw together define a cavity when coupled, the cavity housing the connecting member.
[7]
7. Apparatus according to claim 6, characterized by the fact that the connecting member is swiveled within the cavity.
[8]
8. Apparatus according to claim 7, characterized by the fact that the connecting member is longitudinally fixed in relation to the first set of drive screw.
[9]
9. Apparatus according to claim 6, characterized
Petition 870190108693, of 10/25/2019, p. 67/107
3/6 by the fact that the connecting member comprises a pair of coupling arms configured to secure the connecting member with the articulation connector.
[10]
10. Apparatus according to claim 9, characterized by the fact that the articulation connector includes a traction tube defining a notch, the coupling arms being configured to interface with the notch defined by the traction tube to fix the connecting member to the hinge connector.
[11]
11. Apparatus according to claim 10, characterized by the fact that the connecting member additionally includes an arcuate body attached to the connecting arms, the arcuate body being housed within the cavity.
[12]
12. Apparatus according to claim 10, characterized by the fact that the connecting arms are resilient.
[13]
13. Apparatus according to claim 1, characterized by the fact that the rotating housing defines an internal thread, the first half and the second half of which comprise an external thread configured to fit with the internal thread of the rotating member.
[14]
14. Apparatus according to claim 13, characterized by the fact that the swivel housing is configured to drive longitudinally the first set of drive screw along the set of drive shaft by contact between meat between the external thread and the thread internal.
[15]
15. Apparatus according to claim 1, characterized by the fact that the first half of the first set of drive screw additionally comprises a pair of projections spaced laterally defining an open slot, the second half of the first set of screw being The drive additionally comprises a central projection, with the
Petition 870190108693, of 10/25/2019, p. 68/107
4/6 central projection is housed inside the open slot when the first half and the second half are coupled.
[16]
16. Apparatus according to claim 15, characterized in that the open slot additionally defines a through hole in the drive shaft configured to slide a portion of the drive shaft assembly.
[17]
17. Apparatus according to claim 16, characterized in that the second half of the first set of drive screw is configured to cooperate with the first half of the first set of drive screw to define the through hole in the drive shaft .
[18]
18. Apparatus according to claim 1, characterized by the fact that it additionally comprises a second set of drive screw coupled with a second hinge connector, the second hinge connector being slidably disposed within the shaft assembly drive.
[19]
19. Device, characterized by the fact that it comprises:
(a) a body;
(b) a drive shaft assembly that extends distally from the body, the drive shaft assembly defining a longitudinal geometric axis;
(c) a hinge section fixed to a distal end of the drive shaft assembly;
(d) an end actuator located distally from the drive shaft assembly, the end actuator being connected to the pivot section, so that the end actuator is configured to deflect in relation to the longitudinal geometric axis defined by drive shaft assembly;
(e) an articulation connector arranged in a sliding way within the drive shaft assembly, the
Petition 870190108693, of 10/25/2019, p. 69/107
5/6 articulation connector is configured to move in relation to the drive shaft assembly to deflect the end actuator in relation to the longitudinal geometric axis; and (f) an articulation drive assembly, the drive assembly being configured to translate the articulation connector in relation to the drive shaft assembly, the articulation drive assembly comprising:
(i) a swivel housing configured to rotate with respect to the body, the swivel housing defining a first internal thread and a second internal thread, (ii) a first set of drive screw comprising a first half and a second half, the first half and the second half are configured to couple with each other to receive the drive shaft assembly slidingly, the first drive screw set being configured to engage with the first internal thread when the the first half and the second half are coupled, and (iii) a second set of drive screw comprising a third half and a fourth half, the third half and the fourth half being configured to mate with each other to receive , in a sliding way, the drive shaft assembly, the second drive screw set being configured to engage with the second thread the internal one when the third half and the fourth half are coupled.
[20]
20. Device, characterized by the fact that it comprises:
(a) a body;
(b) a drive shaft assembly that extends distally from the body, the drive shaft assembly defining a longitudinal geometric axis;
(c) a hinge section attached to a distal end
Petition 870190108693, of 10/25/2019, p. 70/107
6/6 of the drive shaft assembly;
(d) an end actuator located distally from the drive shaft assembly, the end actuator being connected to the pivot section, so that the end actuator is configured to deflect in relation to the longitudinal geometric axis defined by drive shaft assembly;
(e) a hinge connector slidably disposed within the drive shaft assembly, the hinge connector being configured to move in relation to the drive shaft assembly to deflect the end actuator from the longitudinal geometric axis; and (f) an articulation drive assembly, the drive assembly being configured to translate the articulation connector in relation to the drive shaft assembly, the articulation drive assembly comprising:
(i) a swivel housing configured to rotate in relation to the body, (ii) a first set of drive screw comprising a first half and a second half, the first half being configured to couple with the second half so that the first set of drive screw is slidably coupled with the set of drive shaft, the first half and second half being configured to define a cavity when coupled together, and (iii) a coupling member housed inside the cavity of the first set of drive screw, the coupling member being fixed to the hinge connector.
类似技术:
公开号 | 公开日 | 专利标题
BR112019022464A2|2020-05-12|DRIVING SCREW FOR JOINT CONTROL IN THE SURGICAL INSTRUMENT
US20180125571A1|2018-05-10|Surgical instruments and end effectors therefor
BR112021000740A2|2021-04-13|PERMANENT FIXING MEANS FOR THE CURVE TIP OF A SURGICAL STAPLING INSTRUMENT COMPONENT
US9237900B2|2016-01-19|Surgical instrument with split jaw
BR112015022182B1|2022-01-04|APPLIANCE TO OPERATE ON FABRIC
BR112019016971A2|2020-04-07|surgical stapler with angled anvil tip, angled staple cartridge tip, and tissue gripping features
BR112019016978A2|2020-04-07|surgical stapler with cooperating features on the distal end of the anvil and staple cartridge
US9504520B2|2016-11-29|Surgical instrument with modular motor
BR112013006667B1|2021-02-02|electrosurgical device
BR112014031399B1|2021-08-17|SURGICAL INSTRUMENT FOR TISSUE TREATMENT
BR112013006517B1|2021-08-10|ELECTROSURGICAL DEVICE
BR112019022408A2|2020-05-19|holder feature for joint control in surgical instrument
BRPI0721084B1|2019-05-14|Manual articulation device and method for processing the surgery device
BR112019012145A2|2019-12-24|ultrasonic surgical instrument with sliding joint transducer
US9775667B2|2017-10-03|Surgical instrument with articulation indicator
BR112020003878A2|2020-09-08|ultrasonic surgical instrument with pre-assembled acoustic set
US9566110B2|2017-02-14|Surgical instrument with jaw opening assist feature
BR112015005993B1|2021-04-27|DEVICE
BR112020003332A2|2020-08-25|pivot section for surgical instrument drive shaft assembly
US10980594B2|2021-04-20|Articulation drive feature in surgical instrument
BR112021000654A2|2021-04-13|SURGICAL CLAMPING ACTUATOR CLAW WITH DEFLECTED TIP TOWARDS ANOTHER CLAW
BR112015020550B1|2021-11-23|DEVICE
BR112015020623B1|2021-10-19|DEVICE
BR112016024617B1|2021-12-28|APPLIANCE TO OPERATE ON FABRIC
BR112015020714B1|2021-12-28|APPARATUS AND METHOD FOR ARTICULATING AN END ACTUATOR
同族专利:
公开号 | 公开日
US10881451B2|2021-01-05|
CN110621235A|2019-12-27|
US20210106378A1|2021-04-15|
JP2020517395A|2020-06-18|
EP3614932A4|2021-01-27|
US20180310983A1|2018-11-01|
WO2018200239A1|2018-11-01|
EP3614932A1|2020-03-04|
引用文献:
公开号 | 申请日 | 公开日 | 申请人 | 专利标题

US4273122A|1976-11-12|1981-06-16|Whitney Douglass G|Self contained powered injection system|
US4805823A|1988-03-18|1989-02-21|Ethicon, Inc.|Pocket configuration for internal organ staplers|
US5237886A|1992-04-13|1993-08-24|Kellar Franz W|Split-worm gear set|
US5415334A|1993-05-05|1995-05-16|Ethicon Endo-Surgery|Surgical stapler and staple cartridge|
US5465895A|1994-02-03|1995-11-14|Ethicon Endo-Surgery, Inc.|Surgical stapler instrument|
US5597107A|1994-02-03|1997-01-28|Ethicon Endo-Surgery, Inc.|Surgical stapler instrument|
US5632432A|1994-12-19|1997-05-27|Ethicon Endo-Surgery, Inc.|Surgical instrument|
US5704534A|1994-12-19|1998-01-06|Ethicon Endo-Surgery, Inc.|Articulation assembly for surgical instruments|
US5814055A|1995-09-19|1998-09-29|Ethicon Endo-Surgery, Inc.|Surgical clamping mechanism|
GB9909523D0|1999-04-27|1999-06-23|More Nicholas|Quick release nut|
US6500176B1|2000-10-23|2002-12-31|Csaba Truckai|Electrosurgical systems and techniques for sealing tissue|
US6783524B2|2001-04-19|2004-08-31|Intuitive Surgical, Inc.|Robotic surgical tool with ultrasound cauterizing and cutting instrument|
US7125409B2|2001-10-22|2006-10-24|Surgrx, Inc.|Electrosurgical working end for controlled energy delivery|
US6929644B2|2001-10-22|2005-08-16|Surgrx Inc.|Electrosurgical jaw structure for controlled energy delivery|
US7311709B2|2001-10-22|2007-12-25|Surgrx, Inc.|Electrosurgical instrument and method of use|
US7354440B2|2001-10-22|2008-04-08|Surgrx, Inc.|Electrosurgical instrument and method of use|
US7189233B2|2001-10-22|2007-03-13|Surgrx, Inc.|Electrosurgical instrument|
EP1474031B1|2002-01-22|2012-01-11|Surgrx, Inc.|Electrosurgical instrument and method of use|
US7169146B2|2003-02-14|2007-01-30|Surgrx, Inc.|Electrosurgical probe and method of use|
US6978921B2|2003-05-20|2005-12-27|Ethicon Endo-Surgery, Inc.|Surgical stapling instrument incorporating an E-beam firing mechanism|
US7380695B2|2003-05-20|2008-06-03|Ethicon Endo-Surgery, Inc.|Surgical stapling instrument having a single lockout mechanism for prevention of firing|
US7143923B2|2003-05-20|2006-12-05|Ethicon Endo-Surgery, Inc.|Surgical stapling instrument having a firing lockout for an unclosed anvil|
US7380696B2|2003-05-20|2008-06-03|Ethicon Endo-Surgery, Inc.|Articulating surgical stapling instrument incorporating a two-piece E-beam firing mechanism|
US7303108B2|2003-09-29|2007-12-04|Ethicon Endo-Surgery, Inc.|Surgical stapling instrument incorporating a multi-stroke firing mechanism with a flexible rack|
US7434715B2|2003-09-29|2008-10-14|Ethicon Endo-Surgery, Inc.|Surgical stapling instrument having multistroke firing with opening lockout|
US7309849B2|2003-11-19|2007-12-18|Surgrx, Inc.|Polymer compositions exhibiting a PTC property and methods of fabrication|
US7220951B2|2004-04-19|2007-05-22|Surgrx, Inc.|Surgical sealing surfaces and methods of use|
US7367485B2|2004-06-30|2008-05-06|Ethicon Endo-Surgery, Inc.|Surgical stapling instrument incorporating a multistroke firing mechanism having a rotary transmission|
EP1802245B8|2004-10-08|2016-09-28|Ethicon Endo-Surgery, LLC|Ultrasonic surgical instrument|
US8579176B2|2005-07-26|2013-11-12|Ethicon Endo-Surgery, Inc.|Surgical stapling and cutting device and method for using the device|
US20070191713A1|2005-10-14|2007-08-16|Eichmann Stephen E|Ultrasonic device for cutting and coagulating|
US8574252B2|2006-06-01|2013-11-05|Ethicon Endo-Surgery, Inc.|Ultrasonic blade support|
US7721930B2|2006-11-10|2010-05-25|Thicon Endo-Surgery, Inc.|Disposable cartridge with adhesive for use with a stapling device|
JP5165696B2|2007-01-16|2013-03-21|エシコン・エンド−サージェリィ・インコーポレイテッド|Ultrasonic device for cutting and coagulation|
US8308040B2|2007-06-22|2012-11-13|Ethicon Endo-Surgery, Inc.|Surgical stapling instrument with an articulatable end effector|
US8461744B2|2009-07-15|2013-06-11|Ethicon Endo-Surgery, Inc.|Rotating transducer mount for ultrasonic surgical instruments|
US8939974B2|2009-10-09|2015-01-27|Ethicon Endo-Surgery, Inc.|Surgical instrument comprising first and second drive systems actuatable by a common trigger mechanism|
US8986302B2|2009-10-09|2015-03-24|Ethicon Endo-Surgery, Inc.|Surgical generator for ultrasonic and electrosurgical devices|
US8220688B2|2009-12-24|2012-07-17|Ethicon Endo-Surgery, Inc.|Motor-driven surgical cutting instrument with electric actuator directional control assembly|
US9402682B2|2010-09-24|2016-08-02|Ethicon Endo-Surgery, Llc|Articulation joint features for articulating surgical device|
US9089327B2|2010-09-24|2015-07-28|Ethicon Endo-Surgery, Inc.|Surgical instrument with multi-phase trigger bias|
US9877720B2|2010-09-24|2018-01-30|Ethicon Llc|Control features for articulating surgical device|
US9545253B2|2010-09-24|2017-01-17|Ethicon Endo-Surgery, Llc|Surgical instrument with contained dual helix actuator assembly|
US8888809B2|2010-10-01|2014-11-18|Ethicon Endo-Surgery, Inc.|Surgical instrument with jaw member|
US9161803B2|2010-11-05|2015-10-20|Ethicon Endo-Surgery, Inc.|Motor driven electrosurgical device with mechanical and electrical feedback|
BR112015007010A2|2012-09-28|2017-07-04|Ethicon Endo Surgery Inc|multifunctional bipolar forceps|
US9526565B2|2013-11-08|2016-12-27|Ethicon Endo-Surgery, Llc|Electrosurgical devices|
US10258363B2|2014-04-22|2019-04-16|Ethicon Llc|Method of operating an articulating ultrasonic surgical instrument|
US10292758B2|2014-10-10|2019-05-21|Ethicon Llc|Methods and devices for articulating laparoscopic energy device|EP1802245B8|2004-10-08|2016-09-28|Ethicon Endo-Surgery, LLC|Ultrasonic surgical instrument|
US9044261B2|2007-07-31|2015-06-02|Ethicon Endo-Surgery, Inc.|Temperature controlled ultrasonic surgical instruments|
US8057498B2|2007-11-30|2011-11-15|Ethicon Endo-Surgery, Inc.|Ultrasonic surgical instrument blades|
US8650728B2|2009-06-24|2014-02-18|Ethicon Endo-Surgery, Inc.|Method of assembling a transducer for a surgical instrument|
US11020140B2|2015-06-17|2021-06-01|Cilag Gmbh International|Ultrasonic surgical blade for use with ultrasonic surgical instruments|
US10245064B2|2016-07-12|2019-04-02|Ethicon Llc|Ultrasonic surgical instrument with piezoelectric central lumen transducer|
USD847990S1|2016-08-16|2019-05-07|Ethicon Llc|Surgical instrument|
US10952759B2|2016-08-25|2021-03-23|Ethicon Llc|Tissue loading of a surgical instrument|
USD895112S1|2018-11-15|2020-09-01|Ethicon Llc|Laparoscopic bipolar electrosurgical device|
CA3143809A1|2019-07-31|2021-02-04|Covidien Lp|Hand-held electromechanical surgical instruments|
JP1660087S|2019-10-04|2020-05-25|
JP1660086S|2019-10-04|2020-05-25|
JP1660090S|2019-10-04|2020-05-25|
JP1660089S|2019-10-04|2020-05-25|
法律状态:
2021-10-19| B350| Update of information on the portal [chapter 15.35 patent gazette]|
优先权:
申请号 | 申请日 | 专利标题
US15/499,322|US10881451B2|2017-04-27|2017-04-27|Lead screw assembly for articulation control in surgical instrument|
US15/499,322|2017-04-27|
PCT/US2018/027770|WO2018200239A1|2017-04-27|2018-04-16|Lead screw assembly for articulation control in surgical instrument|
[返回顶部]